INTELLIGENT CONTROLLERS
iTC
In order to operate high quality mixtures, it is essential to use optimally designed temperature control units.
Temperature control unit with digital intelligent controller – iTC
- iTC especially developed for HF MIXING GROUP equipment
- Temperature control depending on the mixing process
- Optimal energy consumption
- Trouble-free integration into the mixing line controls
- Frequency regulation of the pump as an additional control parameter
Benefits
- Easy installation
- Optimised operation communication and maintenance
- Regulator optimisation
- No heating phases during the mixing cycle
- Reducing operating costs
- Process data recording
- Short commissioning time
- Fully integration into HF MIXING GROUP control concept
- Standard controller for all HF MIXING GROUP temperature control units
- Available for different TCU´s manufactures
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iXseal
Intelligent controller for state-of-the-art mixing technology.
The intelligent dust stop – iXseal
The digital dust stop controller iXseal for environmentally friendly mixing
- Reduction of dust seal pressure
- Optimized slip ring lubrication
- Optimized annular gap lubrication
- Less unidentified lubrication oil in the compound
Benefits
- Easy installation
- Reduce mechanical wear of dust stops
- Reduce brake effect & main drive energy input
- Increase dust stop lifetime
- Reduction of fresh slip ring oil consumption and therefore reduction of recycling costs
- Reduction of fresh annular gap oil consumption and therefore reduction of recycling costs
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iRam & ADVISE® ES process controller
The intelligent ram controller
iRam Basic version
- Ram up, down and cleaning position
- Ram pressure control
- Ram floating
- Reduce pressure by drop door opening
Benefits
- Easy installation
- Individual ram speed adjustment
- Slowly approach of end positions
- Fast and efficient pressure control
- Increase system availability and thus increase the production output
- Reducing of noise and thus improved working conditions for the operator at the mixer
- Minimize wear
- Included in ADVISE® CS
iRam Extended version
- Variable ram layback controlled by recipe parameter settings
- Ram „slow“ down and up movement controlled by recipe parameter settings
*HF MIXING GROUP hydraulic control (PLC) is required!
Benefits
- Easy installation
- Possibility to achieve safe & better degassing
- Possibility for improved distribution
- Possibility for throughput increasing
- Reduction of fillers on top of the ram
- Reduction of raw material losses through dust collection system
- Improved process oil injection achieving by sealed ram gap
- Reduction of batch cycle time
- Less ram cleaning time
- iRam basic and extended functions are included in ADVISE® CS & ES
ADVISE® ES process controller
Ram position profile controller based on iRam
ADVISE® ES ram intelligent positions and pressure profile controller
ADVISE® ES profile designer with iRam intelligent position and pressure profile controller.
*HF MIXING GROUP ADVISE® ES mixing room control is required!
Benefits
- Easy configuration of ram position profile control in the ADVISE® ES software
- Simple design of individual ram and pressure profiles in the ADVISE® ES office application
- Reduction of accident risks by degassing of the mixing chamber (WPC and silica) during controllers ram moves
- Additional mixing effect when using the sinus function
- The batch may be pushed partially up into the feeding chute to allow better dispersion to improve batch quality
- Slowly incorporate fibres to prevent fiber nests (excessively compressed the fibres) in the compound, thereby improving the compound quality
- Reduce the time required for ram lifting steps
- Possible process optimisation for silica compounds
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ADVISE® ES Batch temperature controller
Constant batch temperature controller
The digital constant batch temperature controller based on ADVISE® ES software
Opportunity to mix for an extended time at a constant batch temperature
Benefits
- Easy configuration of constant batch temperature controller in the ADVISE® ES software
- Constant batch temperature by varying of rotor speed
- Possible process optimisation
- Avoiding unintentional crossing of temperature limits during the automatic process
- Controlled silanization at constant temperature over an extended period of time or transition
- Simplified mixing of accelerator and crosslinking chemicals at controlled temperature
- Prevention of scrap compound
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Download ADVISE® ES process controller Flyer
ADVISE® Oil injection controller
Torque related oil injection controller
The digital torque related oil injection controller based on ADVISE® ES software.
The torque related oil injection controller is an intermitting oil injection controller by monitoring the torque of the main motor.
Benefits
- Easy configuration of torque related oil injection controller in the ADVISE® ES software
- Prevent slipping of mixer rotors after oil injection
- Incorporation of large amounts of oil in shortest possible time
- Better temperature control of cool the compound in a single stage process
- Reduction of batch cycle time
- Minimize power loss at oil injection
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iCMSpot
Online condition monitoring
Increasing of equipment availability – Reduction of costs
Online dust stop monitoring – iCMSpot
iCMSpot – Online condition monitoring of dust stops
- 24 V DC power supply
- Digital output sensor signal
- Steady “life bit“ sensor monitoring
- Robust stainless steel housing
iCMSpot Sensor technology
- Steady online condition monitoring of fixed dust stop wear surface
- Sensor wear signal at 80% wear and 20% time to schedule maintenance
iCMSpot – Check Kit
iCMSpot – Check Kit for iCMSpot technology
Ensure years of continuous proper wear detection
- No separate power supply necessary
- Upper LED button – Check of iCMSpot sensor logic
- Lower LED button – Reset & restart iCMSpot sensor